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Owner Manuals

Peugeot Boxer 2006-2014 Owner's Manual Quick Help

131QUICK HELP 8 Discharged battery A. Positive metal point on your vehicle B. Slave battery C. Earth on your vehicle Starting from another battery - Connect the red cable to the metal point A then to the positive (+) terminal of the slave battery B . - Connect one end of the green or black cable to the negative (-) terminal of the slave battery B . - Connect the other end of the green or black cable to the earth point C on your vehicle. - Operate the starter, let the engine run. - Wait for the engine to return to idle, then disconnect the cables. Charging the battery using a charger - Go to the battery located in the front left floor. - Disconnect the battery. - Follow the instructions for use given by the battery charger manufacturer. - Reconnect starting with the negative (-) terminal. - Check that the terminals and connectors are clean. If they are covered with sulphate (white or greenish deposit), disconnect them and clean them. BATTERY
132 Discharged battery The charging operation must be carried out in a ventilated area away from naked flames or any possible sources of sparks to eliminate the risk of explosion and fire. Do not attempt to charge a frozen battery: it must first be thawed to eliminate the risks of explosion. If the battery has frozen, before charging it have it checked by a specialist who will check that the internal components have not been damaged and that the container is not cracked, which could mean that there is a risk of a leak of toxic and corrosive acid. Proceed with a slow charge charge at low current for a maximum pf about 24 hours to avoid damaging the battery. The batteries contain harmful substances such as sulphuric acid and lead. They must be discarded in accordance with the provisions of the law and must not, in any circumstances, be discarded with household waste. Take used batteries to a special collection point. Before disconnecting the battery, you must wait for 2 minutes after switching off the ignition. Never disconnect a terminal when the engine is running. Never charge a battery without first disconnecting the terminals. Close the windows and doors before disconnecting the battery. After every reconnection of the battery, switch on the ignition and wait 1 minute before starting to allow the electronic systems to be initialised. If slight difficulties are experienced after this, please contact a PEUGEOT dealer or a qualified workshop. Unscrew the 6 access cover retaining screws. Lift off or remove completely the access cover. Press lever 1 downwards to spread the clamp. Remove the terminal 2 from the negative (-) post. Access to the battery
133QUICK HELP 8 Discharged battery The presence of this label, in particular with the Stop & Start system, indicates the use of a 12 V lead-acid battery with special technology and specification; the involvement of a PEUGEOT dealer or a qualified workshop is essential when replacing or disconnecting the battery. Failure to observe this recommendation may cause premature wear of the battery. After refitting the battery by a PEUGEOT dealer or a qualified workshop, the Stop & Start system will only be active after a continuous period of immobilisation of the vehicle, a period which depends on the climatic conditions and the state of charge of the battery (up to about 8 hours). Do not disconnect the battery to charge it. It is advisable to disconnect the negative (-) terminal of the battery if the vehicle is not to be used for a period of more than one month. The description of the battery charging procedure is given as an indication only. If the battery has been disconnected for some time, it may be necessary to reinitialise the following functions: - the display parameters (date, time, language, distance unit and temperature unit), - the radio stations, - the central locking. Some settings are cleared and must be reprogrammed, consult a PEUGEOT. If your vehicle is fitted with a tachograph or an alarm, disconnection of the negative (-) terminal of the battery (located under the floor on the left-hand side, in the cab) is recommended if the vehicle is not to be used for a period of more than 5 days.
Failed fuse 134 The three fuseboxes are located in the dashboard on the driver's side, in the passenger's side pillar and in the engine compartment. The descriptions provided cover only the fuses that can be replaced by the user. For any other replacement, go to a PEUGEOT dealer or a qualified workshop. Removing and fitting a fuse Before changing a fuse, the cause of the fault must be found and rectified. The fuse numbers are indicated on the fusebox. Always replace a faulty fuse with a fuse of the same rating. CHANGING A FUSE PEUGEOT does not accept any responsibility for expenses incurred by repairs to your vehicle or for any malfunctions resulting from the installation of additional accessories which are not supplied or recommended by PEUGEOT and which are not installed in accordance with its instructions, in particular when the combined consumption of all of the additional equipment connected exceeds 10 milliamperes. GoodFailed Information for technicians: for complete information on the fuses and relays, refer to the wiring diagrams in the workshop procedures via the PEUGEOT dealer network. Driver's side dashboard fuses Remove the bolts and tilt the box to access the fuses.
Failed fuse 135QUICK HELP 8FusesA (amps)Allocation127.5 Right-hand dipped headlamp 137.5 Left-hand dipped headlamp 317.5 Relay supply 3210 Cabin lighting 3315 Rear 12 V socket 34- Not used 357.5 Reversing lamp - Water in Diesel fuel sensor 3615 Central locking control - Battery 377.5 Brake lamp - Third brake lamp - Instrument panel 3810 Relay supply 3910 Radio - Diagnostic socket - Alarm siren - Programmable additional heating - Air conditioning controls- Tachograph - Battery 4015 Demisting: rear screen (left), driver's side door mirror 4115 Demisting: rear screen (right), passenger's side door mirror 427.5 ABS control unit and sensor - ASR sensor - DSC sensor - Brake lamp switch 4330 Windscreen wiper motor 4420 Cigarette lighter - Front 12 V socket 457.5 Door controls 46- Not used 4720 Driver's electric window motor 4820 Passenger's electric window motor 497.5 Audio equipment - Instrument panel controls - Driver's side electric window 507.5 Airbags and pre-tensioners unit 517.5 Tachograph - Cruise control - Air conditioning controls 527.5 Optional relay supply 537.5 Instrument panel - Rear foglamp
Failed fuse 136FusesA (amps)Allocation54- Not used 5515 Heated seats 5615 Rear passenger 12 V socket 5710 Programmable additional heating 5810 Lateral sidelamps 597.5 Pneumatic suspension 60- Not used 61- Not used 62- Not used 6310 Programmable additional heating switch 64- Not used 6530 Fan for programmable additional heating Passenger pillar fuses Unclip the cover When you have finished, close the cover carefully.
Failed fuse 137QUICK HELP 8 Fuses in the engine compartment Remove the nuts and tilt the box to access the fuses. FusesA (amps)Allocation140 ABS pump supply 250 Diesel pre-heat unit 330 Ignition switch 420 Additional programmable heating 520 Cabin ventilation with additional programmable heating 640/60 Cabin fan maximum speed 740/50 Cabin fan minimum speed 840 Cabin fan assembly 920 Screenwash pump 1015 Horn 147.5 RH main beam 157.5 LH main beam 187.5 Engine management 197.5 Air conditioning compressor 2030 Headlamp wash pump 2115 Fuel pump supply 2330 ABS electrovalves 3015 Front foglamps
Failed bulb or lamp 138 When using a high pressure washer on stubborn dirt, do not persist on the headlamps, the lamps and their edges to avoid damaging their lacquer finish and seals. CHANGING A BULB Types of bulb and lamp Various types of bulb and lamp are used on your vehicle. To remove them: Type A Entirely glass bulb: pull gently as it is fitted by pressure.Type B Bayonet bulb: press on the bulb then turn it anticlockwise.Type C Cylindrical bulb: move aside the contacts. For removing and refitting the screws, use the screwdriver stowed in the tool box under the front passenger's seat. Carry out the operations in reverse order to refit each bulb. Type D - E Halogen bulb: release the retaining spring from its housing. Always replace a failed bulb or lamp with a new bulb or lamp of the same type and specification.
Failed bulb or lamp 139QUICK HELP 8 1 - Main beam headlamps Type D , H7 - 55 W - Remove the cover by pulling on the rubber tongue. - Disconnect the electrical connector. - Release the retaining spring by pressing on the central clip. - Change the bulb taking care to align the metal part with the groove on the lamp. 2 - Dipped beam headlamps Type D , H7 - 55 W - Remove the cover by pulling on the rubber tongue. - Disconnect the electrical connector. - Release the retaining spring by pressing on the central clip. - Change the bulb taking care to align the metal part with the grooves on the lamp. Front lamps Open the bonnet. To access the bulbs, reach behind the headlamp unit. If necessary you can remove the headlamp: - Disconnect the electrical connector by removing its locking ring. - Remove the two headlamp fixing screws. - Move the headlamp towards the centre of the vehicle to extract it from its sliders. On the left hand side, take care not to dislodge the bonnet stay. 3 - Direction indicators Type A , WY 21 W - 21 W - Remove the cover by pulling on the rubber tongue. - Turn the bulb holder a quarter turn anticlockwise. - Change the bulb.
Failed bulb or lamp 140 Halogen bulbs must be changed after the headlamp has been off for several minutes (risk of serious burns). Do not touch the bulb directly with your fingers, use lint-free cloths. When each operation has been completed, check the operation of the lamps. 5 - Foglamps Type E , H1 - 55 W - Turn the steering fully to the left. - Remove the screw located in the wheel arch then open the flap. - Remove the cover. - Disconnect the electrical connector. - Release the retaining spring by pressing on the two clips. - Change the bulb taking care to align the metal part with the grooves on the lamp. LED daytime running lamps These light-emitting diode (LED) lamps serve as both daytime running lamps and sidelamps. If your vehicle is fitted with LED daytime running lamps, contact a PEUGEOT dealer. 4 - Sidelamps / daytime running lamps Type A , W21/5W - 21W and 5W - Remove the cover by pulling on the rubber tongue. - Turn the bulb holder a quarter of a turn anti-clockwise. - Change the bulb.
Failed bulb or lamp 141QUICK HELP 8 Courtesy lamps Type C , 12 V 10 W - 10 W - Press the points, indicated by the arrows, then remove the courtesy lamp. - Open the protective flap. - Change the bulb moving aside the two contacts. - Ensure that the new bulbs are secured correctly between the two contacts. - Close the protective flap. - Fix the courtesy lamp in its housing and ensure that it is secured correctly. Side marker lamps Type A, W5W - 5W - If your vehicle is fitted with these lamps (van type L4), remove the two fixing screws. - Pull the bulb holder to release it from the lugs. - Pull the bulb out and change it. Direction indicator side repeaters Type A , W 16 W F - 16 W - Move the mirror glass to access the screws. - Remove the two fixing screws. - Pull the bulb holder to release it from the dog points. - Pull the bulb out and change it. Front / Rear
Failed bulb or lamp 142 Rear lamps For more information on the bulbs, refer to the table "Types of bulb or lamp". Carry out these operations in reverse order to fit the new bulb. 1.Brake lampsType B, P21W - 21W 2.Brake/sidelampsType B, P 21/5W - 21W and 5W 3.Direction indicatorsType B, PY 21W - 21W 4.Reversing lampsType A, W16W - 16W 5.FoglampType A, W16W - 16W - Identify the failed bulb then open the rear doors. - Remove the corresponding access cover by removing the seven fixing screws (van) or Remove the corresponding access cover by pulling on its grip to unclip it (combi). - Disconnect the electrical connector by pressing on its central tongue. - Remove the two fixing nuts of the lens. - Pull the lens from the outside. - Remove the six bulb holder fixing screws. - Spread the three retaining tongues and remove the bulb holder from its housing. - Change the bulb.
Failed bulb or lamp 143QUICK HELP 8 Third brake lamp Type B , P21W - 21W - Unscrew the two screws. - Remove the lamp. - Remove the bulb holder moving aside the two tabs. - Remove the faulty bulb by pressing it lightly while turning it anticlockwise. - Change the bulb. Number plate lamps Type C, C5W - 5W - Press the point, indicated by the arrow, then remove the plastic lens. - Remove the failed bulb by moving aside the two contacts. - With the new bulb in place, ensure that it is secured correctly between the two contacts. - Replace the plastic lens and press on it to lock it in place.
Worn wiper blade 144 CHANGING A WIPER BLADE The steps, located in the front bumper, enable you to access the blades and the screenwash nozzles. Changing a front wiper blade Lift the wiper arm. Unclip the blade by pressing the button and remove it by pulling it outwards. Fit the new blade and ensure that it is secured correctly. Push back the wiper arm. Changing the rear wiper blade Lift the wiper arm, then unclip the blade and remove it. Fit the new blade and push back the wiper arm. To return the windscreen wipers to their normal position, switch on the ignition and operate the wiper control stalk. Check that the screenwash or headlamp wash nozzles are not blocked.
Puncture 145QUICK HELP 8 Parking the vehicle As far as possible, park the vehicle on level, stable and non-slippery ground. Apply the parking brake, switch off the ignition and engage first gear. Put on a high visibility vest and position the warning triangle on the road. Tools These are located in a box under the front passenger seat cushion. - Turn the button a quarter of a turn then pull the box. - After use, press the button then turn it a quarter of a turn to secure the box. A. Long socket. B. Ratchet wrench. C. Jack. D. Removable towing eye. E. Wheelbrace. F. Screwdriver. CHANGING A WHEEL You must ensure that the occupants get out of the vehicle and wait in a safe location. If possible, place a chock under the wheel diagonally opposite the wheel to be changed. The jack and the tool kit are specific to your vehicle. Do not use them for other purposes. Never go underneath a vehicle supported only by a jack (use an axle stand).
Puncture 146 Removing the wheel to be repaired - Remove the trim using the screwdriver Fas a lever. - Release the bolts using the wheelbrace E . - Position the jack C at one of the four locations provided on the underbody near the wheels. Spare wheel The spare wheel retaining bolt is located below the bumper on the right. - Turn the bolt using the long socket Aand the ratchet wrench B to release the wheel. - Turn to the locking point, indicated by an increase in the force required for the manoeuvre. - Take out the spare wheel using the wrench. - Unscrew the handle G and remove the support H . - Release the spare wheel and place it near the wheel to be changed.
Puncture 147QUICK HELP 8 Refitting the repaired wheel Refitting the repaired wheel is the same as fitting the spare wheel; don't forget to refit the wheel trim. Refer to the "Technical data - Identification markings" section for the location of the tyre pressure label. The spare wheel is not designed to be used over long distances. Have the tightening of the bolts and pressure of the spare wheel checked by a PEUGEOT dealer or a qualified workshop without delay. Also, have the original wheel repaired and refitted by a PEUGEOT dealer or a qualified workshop as soon as possible. Fitting the spare wheel - Put the spare wheel in place on the hub and start screwing in the bolts by hand. - Carry out an initial tightening of the bolts using the wheelbrace E . - Lower the vehicle completely by folding the jack, then remove the jack. - Tighten the bolts again using the wheelbrace E , tighten them fully without forcing them. - Stow the wheel to be repaired at the rear of the vehicle. - Hook the support H and screw in the handle G . - Insert the long socket A in the hole then wind the bolt fully, using the ratchet wrench B , to raise the wheel. - Stow the tools and the trim. If you have a retractable foot board, the jack must be positioned at 45°. - Extend the jack using the ratchet wrench B until the wheel is a few centimetres off the ground. - Unscrew the bolts fully and remove the wheel to be repaired.
Puncture 148 PUNCTURE REPAIR KIT Repairing the tyre - Apply the parking brake. Unscrew the tyre valve cap, remove the filling hose Band screw the ring E onto the valve, - start the engine, - insert the connector G into the nearest power socket on the vehicle, - switch on the compressor by placing the switch F in position I (on), - inflate the tyre to a pressure of 4 bars. To obtain a more accurate reading, you are advised to check the pressure value on the pressure gauge H , with the compressor off. - check that the switch F on the compressor is in position 0 (off), This temporary puncture repair kit is located at the front of the passenger compartment. It consists of: - a cartridge A , containing the sealant fluid, equipped with: ● a filling hose B , ● a sticker C indicating "max. 80 km/h", which the driver must affix in full view (on the dashboard) after repairing the tyre, - a quick guide to use of the repair kit, - a compressor D equipped with a pressure gauge and unions, - adaptors, for the inflation of various items.
Puncture 149QUICK HELP 8 - If a pressure of at least 3 bars is not reached within 5 minutes, disconnect the compressor from the valve and the power socket, then move the vehicle forward by approximately 10 metres to distribute the sealant fluid inside the tyre. - Then repeat the inflating operation: ● if a pressure of at least 3 bars is not reached within 10 minutes, switch off your vehicle: the tyre has suffered too much damage and repair has not been possible.Contact a PEUGEOT dealer or a qualified workshop. ● if the tyre has been inflated to a pressure of 4 bars , set off again immediately. After driving for approximately 10 minutes, stop and check the pressure of the tyre again. Adjust the pressure if necessary and contact a PEUGEOT dealer or a qualified workshop as soon as possible. Checking and adjusting the pressure The compressor can only be used to check and adjust the pressure. - Disconnect the hose I and connect it to the tyre valve directly; the cartridge will then be connected to the compressor and the filling fluid will not be injected. If it is necessary to deflate the tyre, connect the hose I to the tyre valve and press the yellow button, placed in the centre of the switch on the compressor. Replacing the cartridge To replace the sealant cartridge, carry out the following operations: - disconnect the hose I , - turn the cartridge to be replaced anticlockwise and lift it, - insert the new cartridge and turn it clockwise, - reconnect the hose I and connect the hose B in its location. The cartridge contains ethylene-glycol, a product which is harmful if swallowed and which causes irritation to the eyes. Keep out of reach of children. After use, do not discard the cartridge in the environment, take it to a PEUGEOT dealer or an appropriate waste disposal organisation. This puncture repair kit and replacement cartridges are available from PEUGEOT dealers.
Being towed or towing 150 TOWING Towing the vehicle The removable towing eye is located in the tool box under the front passenger seat. Unclip the cover using a flat tool. Screw the removable towing eye in fully. Attach the approved towing bar to to the removable towing eye. Place the gear lever in neutral. Towing another vehicle The fixed towing eye is located on the right below the bumper. Attach the approved towing bar onto the fixed eye. Failure to observe this requirement may result in damage to certain braking components and the lack of some braking assistance systems when the engine is re-started. General recommendations Observe the legislation in force in your country. Ensure that the weight of the towing vehicle is higher than that of the towed vehicle. The driver must remain at the wheel of the towed vehicle and must have a valid driving licence. When towing a vehicle with all four wheels on the ground, always use an approved towing bar; rope and straps are prohibited. The towing vehicle must move off gently. When towing a vehicle with the engine off, there is no longer any power assistance for braking or steering. In the following cases, you must always call on a professional recovery service: - vehicle broken down on a motorway or fast road, - four-wheel drive vehicle, - when it is not possible to put the gearbox into neutral, unlock the steering, or release the parking brake, - towing with only two wheels on the ground, - where there is no approved towing bar available...
Precautions 151QUICK HELP 8
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